Science & engineering

Plane stress principal stresses and Mohr circle calculator

A stress state depends on the direction of the plane on which it is resolved. Maximum in-plane shear and absolute three-dimensional maximum shear are different when the zero third principal stress lies outside the two in-plane values.

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A stress state depends on the direction of the plane on which it is resolved. Principal stresses identify directions with zero shear, while Mohr’s circle organizes the transformed normal and shear components. This page evaluates a two-dimensional plane-stress state.

Worked example comparison
ExampleOutputWhat to notice
Worked numerical exampleFirst in plane principal stress100 MPaWith sigma x = 80 MPa, sigma y = 20 MPa and tau xy = 40 MPa, the circle centre is 50 MPa and radius is 50 MPa. The in-plane principal stresses are 100 and zero MPa; maximum in-plane shear is 50 MPa.
Change one model assumptionFirst in plane principal stress100 MPaRotate the evaluation plane without changing the stress state or its principal values.

Check your understanding

Is maximum in-plane shear always the absolute maximum?

No. The out-of-plane zero principal stress must also be considered for the absolute three-dimensional value.

Explain the comparison before changing the inputs

Rotate the evaluation plane without changing the stress state or its principal values.

Behind the numbers

How this calculation works

A stress state depends on the direction of the plane on which it is resolved. Principal stresses identify directions with zero shear, while Mohr’s circle organizes the transformed normal and shear components. This page evaluates a two-dimensional plane-stress state.

THE FORMULAc = (σx+σy)/2; R = √[((σx−σy)/2)²+τxy²]; σ1,2 = c ± R

A worked example

With sigma x = 80 MPa, sigma y = 20 MPa and tau xy = 40 MPa, the circle centre is 50 MPa and radius is 50 MPa. The in-plane principal stresses are 100 and zero MPa; maximum in-plane shear is 50 MPa.

Good to know

The third principal stress is assumed zero. This does not represent a general triaxial state or plane strain. Material strength, residual stresses, fatigue and acceptance criteria are not inferred from the transformed values.

What this model answers

A stress state depends on the direction of the plane on which it is resolved.

Principal stresses identify directions with zero shear, while Mohr’s circle organizes the transformed normal and shear components. This page evaluates a two-dimensional plane-stress state.

The Rectangular strain rosette principal strain calculator recovers a strain tensor from gauge readings. Converting strain to stress additionally requires a valid material model.

Keep the input conventions consistent

Tensile normal stress is positive.

The angle refers to the plane normal rotating counterclockwise from the x axis. The transformation uses twice that angle inside its trigonometric terms; a ninety-degree physical rotation therefore makes a full circle in the Mohr representation.

Read the result carefully

Maximum in-plane shear and absolute three-dimensional maximum shear are different when the zero third principal stress lies outside the two in-plane values.

The table includes the latter explicitly. Von Mises equivalent stress is reported as a scalar, without a material-yield pass or fail.

Rotating coordinate axes changes reported normal and shear components while leaving principal values invariant. This provides a useful interpretation check: the same physical stress state should not acquire different principal stresses merely because its components were described in another in-plane orientation. The out-of-plane plane-stress assumption remains separate.

Work through the numbers

With sigma x = 80 MPa, sigma y = 20 MPa and tau xy = 40 MPa, the circle centre is 50 MPa and radius is 50 MPa.

The in-plane principal stresses are 100 and zero MPa; maximum in-plane shear is 50 MPa.

Where the calculation stops

The third principal stress is assumed zero.

This does not represent a general triaxial state or plane strain. Material strength, residual stresses, fatigue and acceptance criteria are not inferred from the transformed values.

A few questions, answered

Is maximum in-plane shear always the absolute maximum?

No. The out-of-plane zero principal stress must also be considered for the absolute three-dimensional value.

What should I change in the comparison?

Rotate the evaluation plane without changing the stress state or its principal values.

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