Unit converters

Thread pitch TPI and helix calculator

Convert axial pitch and threads per inch, then calculate multi-start lead and ideal helix angle at an entered pitch diameter.

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Explore the result

Convert axial pitch and threads per inch, then calculate multi-start lead and ideal helix angle at an entered pitch diameter.

Worked example comparison
ExampleOutputWhat to notice
Worked exampleAxial pitch1.27 mmA pitch of 1.27 mm corresponds to twenty threads per inch because 25.4/1.27 equals twenty. With two starts, the lead is 2.54 mm per revolution. At a ten-millimetre pitch diameter, the ideal helix angle is arctan(2.54/(10 pi)), about 4.622 degrees. Switching to TPI mode and entering twenty must reproduce the same quantities.
Compare the changed assumptionAxial pitch1.27 mmChange inputMode, value while retaining the other inputs; compare the worked table and the limiting assumptions.

Check your understanding

Does a two-start thread have half the TPI?

No. TPI still describes adjacent axial pitch spacing. Lead doubles at the same pitch.

Can matching pitch prove two parts fit?

No. Diameter, profile, tolerance, taper and handedness must also match the relevant specification.

Behind the numbers

How this calculation works

Threads per inch and millimetre pitch describe the same axial spacing in reciprocal units. A multi-start thread adds another distinction: one turn advances by the lead, which is the pitch multiplied by the number of starts.

THE FORMULAPitch mm = 25.4/TPI; lead = pitch × starts; helix angle = atan(lead/(π × pitch diameter))

A worked example

A pitch of 1.27 mm corresponds to twenty threads per inch because 25.4/1.27 equals twenty. With two starts, the lead is 2.54 mm per revolution. At a ten-millimetre pitch diameter, the ideal helix angle is arctan(2.54/(10 pi)), about 4.622 degrees. Switching to TPI mode and entering twenty must reproduce the same quantities.

Good to know

Exact inch conversion and ideal cylindrical helix geometry only; no thread standard identification, taper, fit class, handedness or compatibility approval. Use axial pitch for conversions and thread preparation formulas. Use lead for advance per revolution; confusing those quantities is especially consequential on multi-start screws.

What this model answers

Threads per inch and millimetre pitch describe the same axial spacing in reciprocal units. A multi-start thread adds another distinction: one turn advances by the lead, which is the pitch multiplied by the number of starts.

Helix angle depends on both lead and the diameter at which the helix is considered. This page uses the entered pitch diameter rather than silently substituting major diameter. It describes an ideal cylindrical helix.

The Lead screw speed and command pulse calculator turns multi-start lead into nominal travel and control pulses. Axial pitch alone understates travel per revolution when the screw has several starts.

Measure the right inputs

Choose the known convention before entering the value. In pitch mode the value is millimetres per adjacent thread spacing. In TPI mode it is the number of those spacings per inch.

The conversion uses exactly 25.4 millimetres per inch. Starts must be a whole number. Pitch diameter must come from an appropriate specification or measurement; the calculator does not derive it from a nominal thread label.

Read the result in context

Changing starts leaves TPI and axial pitch unchanged but multiplies lead. Helix angle then increases because the thread climbs farther axially per circumference.

Converting pitch does not identify a thread standard. Similar pitch values can still belong to incompatible nominal diameters, flank forms, taper conventions, tolerances or handedness. A numeric spacing match is only one dimension of compatibility.

Work through the numbers

A pitch of 1.27 mm corresponds to twenty threads per inch because 25.4/1.27 equals twenty. With two starts, the lead is 2.54 mm per revolution.

At a ten-millimetre pitch diameter, the ideal helix angle is arctan(2.54/(10 pi)), about 4.622 degrees. Switching to TPI mode and entering twenty must reproduce the same quantities.

Where the model stops

Exact inch conversion and ideal cylindrical helix geometry only; no thread standard identification, taper, fit class, handedness or compatibility approval.

Use axial pitch for conversions and thread preparation formulas. Use lead for advance per revolution; confusing those quantities is especially consequential on multi-start screws.

A few questions, answered

Does a two-start thread have half the TPI?

No. TPI still describes adjacent axial pitch spacing. Lead doubles at the same pitch.

Can matching pitch prove two parts fit?

No. Diameter, profile, tolerance, taper and handedness must also match the relevant specification.

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